pyrotec general no. 2/3


Pyrotec
Model

Capacity

Dimensions (m)

Auto
loader
size
(m)

Heat recovery
boiler size

Kg/Hr

Thermal
KCal/Hr

A

B

C

D

E

F

Hot water
KW

Steam
Kg/Hr

G100

100

400,000

2.60

3.30

2.00

3.40

4.50

9.40

0.5

350

550

G150

150

600,000

2.80

3.30

2.10

3.60

5.00

9.60

0.5

530

820

G200

200

800,000

2.85

4.10

2.30

4.00

5.00

10.45

1.0

700

1,090

G250

250

1,000,000

5.10

4.50

3.00

5.00

6.00

13.10

1.5

870

1,350

G300

300

1,200,000

5.30

4.50

3.00

5.00

6.00

13.50

1.5

1,050

1,650

G350

350

1,400,000

5.75

4.50

3.10

5.20

6.00

14.00

1.5

1,230

1,900

G400

400

1,600,000

6.20

4.80

3.10

5.20

6.00

14.50

2.0

1,400

2,200

G500

500

2,000,000

6.60

4.80

3.50

5.75

6.00

15.00

2.0

1,770

2,750

Note :-

Burning capacities are based on waste having a calorific value of 4,000 KCal/Kg.
Our specifications are subject to alteration due to our continuous product improvement policy.



design

The Pyrotec G is a modern incinerator designed to burn solid waste in a clean and environmentally safe manner. Using the Pyrolytic principles of combustion, it is particularly suited for a wide range of waste material. This model is specifically for burning general waste from factories, offices, schools, Government departments and municipal refuse and is equipped with the necessary sophistication of control, secondary chamber volume and gas cleaning equipment to satisfy the most stringent environmental standards.

models

G100, G150, G200, G250, G300, G350, G400 and G500.

standard

BS3316, 1987 - Environmental Protection Act 1991 PG5/4. Or to suit appropriate local legislations. Secondary chamber residence time :- 2.0 seconds at 850C to 1,000C.

waste type

General waste - calorific value 4,000 KCal/Kg, density 50 to 100 Kg/m. Type 0 waste - calorific value 4,720 KCal/Kg. Type 1 waste - calorific value 3,611 KCal/Kg. Type 2 waste - calorific value 2,388 KCal/Kg.

construction

Mild steel fabricated construction using 6mm and 8mm steel plate suitably braced and stiffened.

refractory

Primary chamber - hot face material 1,400C quality 115/150mm thick, backed by 76mm of Calcium silicate insulation. Secondary and tertiary chamber - hot face material 1,600C quality 76/150mm thick, backed by 76mm Calcium silicate insulation.

fuel

Natural gas, LP gas or 35 seconds fuel oil.

burners

Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Automatically temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy. Primary chamber - one @ 200,000 KCal/Hr on/off control. Secondary and tertiary chamber - two to four @ 200,000-500,000 KCal/Hr high/low control, sized to suit model.

fans

All combustion and cooling air is provided by automatically controlled centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure complete optimum conditions.

finish

Two coats of primer followed by two coats of enamel finish in burgundy.

control panel

Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

1. Preheat
2. Burn Cycle
3. Automatic loading
4. Burndown
5. Cooldown
6. Ash removal

The control panel will be equipped with an active mimic diagram showing operating status of the plant together with indication of primary, secondary and tertiary chambers and exhaust temperatures.

monitors

Particulate monitor. Carbon monoxide and Oxygen monitor. Six point chart recorder.

electricity

380/440 Volt. 3 phase. 50/60Hz.

loading door

Vertical lifting hydraulically operated, sized to suit ram loading machine.

loading

Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation with programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

waste handling

Waste bin tipping systems to suit 500, 650 and 1,100 litre bins designed to empty directly into the ram loader or conveyor loading arrangements to provide continuous sequenced loading of bagged or loose waste.

exhaust fan

Gases will be drawn through the incinerator using an induced draught fan with invertor control to ensure optimum draught condition throughout the process, gases will be automatically attemperated prior to the entry into the ID fan to below 300C.

ash removal

Integral ash ram hydraulically operated and automatic in operation together with ash treatment zone allows for continuous ash removal throughout the burning cycle. Vacuum ash removal systems can be provided for single shift operation as an alternative.

heat recovery

Specifically designed waste heat recovery boilers can be incorporated to extract heat from the combustion gases and provide either hot water or steam.



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