TECHTROL incineration systems

pyrotec general no. 2/2


Pyrotec
Model

Capacity

Dimensions (m)

Chimney
internal
diameter
(m)

Manual
loading
door size
(m)

Ash door size

Auto
loader
size
(m)

Kg/Hr

Thermal
KCal/Hr

A

B

C

D

E

F

G

H

Manual
diameter
(m)

Automatic
(m)

G150

150

600,000

2.80

2.00

2.60

2.10

1.50

10.00

3.10

3.30

0.56

0.75 x
0.60

1.4

0.75 x
0.40

0.5

G200

200

800,000

2.85

2.10

2.80

2.30

1.60

10.00

3.15

4.10

0.62

0.75 x
0.75

1.6

0.75 x
0.75

1.0

G250

250

1,000,000

3.10

2.20

2.90

2.40

1.60

12.00

3.40

4.35

0.70

0.75 x
0.75

1.7

0.75 x
0.75

1.5

G300

300

1,200,000

3.30

2.30

3.10

2.50

1.80

12.00

3.60

4.35

0.75

0.75 x
0.75

1.8

0.75 x
0.75

1.5

G350

350

1,400,000

3.73

2.30

3.10

2.50

1.80

12.00

4.03

4.35

0.80

0.75 x
0.75

1.8

0.75 x
0.75

1.5

G400

400

1,600,000

4.20

2.30

3.10

2.50

1.80

14.00

4.50

4.70

0.88

0.90 x
0.90

1.8

0.75 x
0.75

2.0

G500

500

2,000,000

4.50

2.70

3.50

3.00

2.00

16.00

4.80

4.70

0.98

0.90 x
0.90

1.8

0.75 x
0.75

2.0

Note :-

Burning capacities are based on waste having a calorific value of 4,000 KCal/Kg.
Our specifications are subject to alteration due to our continuous product improvement policy.



design

The Pyrotec G is a modern incinerator designed to burn solid waste in a clean and environmentally safe manner. Using the Pyrolytic principles of combustion, it is particularly suited for a wide range of waste material. This model is specifically for burning general waste from factories, offices, schools, Government departments and is equipped with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.

models

G150, G200, G250, G300, G350, G400 and G500.

standard

BS3316, 1987 - Secondary chamber residence time :- 0.5 seconds at 800C to 1,000C

waste type

General waste - calorific value 4,000 KCal/Kg, density 50 to 100 Kg/m. Type 0 waste - calorific value 4,720 KCal/Kg. Type 1 waste - calorific value 3,611 KCal/Kg. Type 2 waste - calorific value 2,388 KCal/Kg.

construction

Mild steel fabricated construction using 6mm steel plate suitably braced and stiffened.

refractory

Primary chamber - hot face material 1,400C quality 115mm thick, backed by 76mm of Calcium silicate insulation. Secondary chamber - hot face material 1,600C quality 115mm thick, backed by 76mm Calcium silicate insulation.

fuel

Natural gas, LP gas or 35 seconds fuel oil.

burners

Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Time clock or temperature controlled (automatic loading) to provide optimum combustion conditions, secondary chamber temperatures and fuel economy. Primary chamber - one @ 100,000 KCal/Hr on/off control. Secondary chamber - one or two @ 200,000-350,000 KCal/Hr on/off control, (high/low control, automatic loading). Size to suit model.

fans

All combustion and cooling air is provided by manually adjusted or automatically controlled (automatic loading) centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure complete optimum conditions.

finish

Two coats of primer followed by two coats of enamel finish in burgundy.

control panel

Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

1. Preheat
2. Burn cycle
3. Automatic loading (when fitted)
4. Burndown
5. Cooldown

The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers (automatic loading). Manual loading, temperature indication only.

electricity

220/240 Volt. 1 phase. 50/60Hz - manual loading.
380/440 Volt. 3 phase. 50/60Hz - automatic loading.

manual loading

Front mounted hinged opening door complete with safety interlock and observation port.

automatic loading

Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation with programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

ash removal door

Located to give access for ash removal from the main combustion chamber a refractory lined hinged door with locking handle will be provided.

chimney

Incinerator mounted manufactured from Mild Steel and lined with 65mm of 1,400C refractory.

alternative chimney

When an existing or steel floor mounted chimney is to be used, exhaust gases will be cooled to 400C using a blower fan and cooling chamber prior to chimney entry.

wiring

Electrical wiring will be carried out in PVC covered cable, run on cable trays.

fuel piping

Fuel piping between the burners will be completed terminating in a single connection point on the incinerator.



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